Material Study
Cross-section of cellulose, wool, hemp batt, and cork insulation samples layered against a timber frame

Eco-Friendly Insulation Materials

Insulation works by trapping air. This is true regardless of the material — fiberglass, mineral wool, polystyrene, cellulose, sheep's wool, cork. The solid matter in any insulation product is merely the scaffold that holds the air in place, dividing it into small enough pockets that convection is suppressed and heat must travel by conduction alone. Since still air has a thermal conductivity of approximately 0.025 watts per meter-kelvin — far lower than any solid building material — the more effectively an insulation traps air and the less solid matter it contains, the better it resists heat flow. The distinction between conventional and eco-friendly insulation is not in this mechanism, which is universal, but in the nature of the scaffold: what it is made from, how it was produced, and what becomes of it when it is removed.

Cellulose

Cellulose insulation is manufactured from recovered paper — primarily newsprint — which is shredded to a loose fiber, treated with mineral salts for fire and pest resistance, and installed by blowing the loose fill into wall cavities, attic spaces, and enclosed rafter bays. The thermal conductivity of installed cellulose is approximately 0.035 to 0.040 watts per meter-kelvin, comparable to fiberglass batt and mineral wool at equivalent densities. Its installed density — typically 30 to 65 kilograms per cubic meter depending on whether it is loose-fill or dense-packed — is higher than fiberglass, which gives it somewhat better acoustic performance and greater resistance to air infiltration through the insulated assembly.

The embodied energy of cellulose insulation is among the lowest of any insulation material. The feedstock is waste paper that has already been collected and sorted. The shredding and treatment process is mechanical and chemical rather than thermal — no melting, no extrusion, no blowing agent. The mineral salt treatment — typically a combination of boric acid and borax — renders the cellulose resistant to flame, mold, and insect attack without introducing volatile compounds. The finished product is a gray, fluffy fiber that smells faintly of newspaper and performs, thermally, as well as any material in its conductivity class.

The limitation is moisture sensitivity. Cellulose fiber absorbs water readily — it is, after all, paper — and sustained wetting leads to settling, loss of loft, and eventual biological degradation. In a properly detailed wall assembly with functioning vapor management, this is not a concern. In a wall with chronic moisture intrusion — a failed flashing, a missing vapor retarder, a persistent condensation plane — cellulose will absorb the moisture, compact under its own wet weight, and lose its insulating value in the affected area. The material does not tolerate design failures. It requires that the wall around it function as intended.

Sheep's Wool

Wool fiber has a thermal conductivity of approximately 0.035 to 0.040 watts per meter-kelvin — nearly identical to cellulose and fiberglass. What distinguishes it is its hygroscopic capacity: wool can absorb up to 35 percent of its dry weight in moisture without feeling damp and without significant loss of thermal resistance. The fiber's complex structure — a protein cortex surrounded by overlapping cuticle scales — allows it to absorb and release moisture vapor in response to changes in ambient humidity, buffering the moisture content of the surrounding assembly.

This hygroscopic behavior is unique among common insulation materials. Fiberglass does not absorb moisture at all — it is inert — but moisture that condenses within a fiberglass batt sits on the glass fibers and degrades the thermal performance of the air spaces between them. Cellulose absorbs moisture and suffers for it. Wool absorbs moisture as a natural function of its chemistry and continues to insulate. The heat of absorption — the energy released when water molecules bind to the protein structure of the fiber — actually generates a small amount of warmth as the wool takes up moisture, partially offsetting the cooling effect of humid air entering the wall cavity.

Wool insulation is supplied as batts or rolls, similar in form to fiberglass, and is installed by friction-fitting between studs or joists. It is treated with borax or a proprietary salt blend for fire and moth resistance. It is soft, easy to handle without protective equipment, and produces no airborne fibers of concern during installation. Its cost is higher than cellulose or fiberglass — typically two to three times per square meter of equivalent R-value — which has limited its adoption despite its performance advantages. The material is renewable on an annual shearing cycle and biodegradable at end of life, decomposing in soil within a few months if untreated or within a year or two if treated with mineral salts.

Hemp Batt

Hemp fiber insulation is manufactured from the bast fiber of the hemp plant — the long, strong fibers from the outer stem — combined with a small proportion of polyester or biopolymer fiber as a binding agent to maintain batt integrity. The thermal conductivity is 0.038 to 0.042 watts per meter-kelvin, and the installed density is typically 25 to 40 kilograms per cubic meter. The material is supplied in semi-rigid batts that are cut and friction-fitted in the same manner as mineral wool.

Hemp is a fast-growing annual crop that reaches harvest maturity in approximately 100 days, produces substantial biomass per hectare, and requires minimal irrigation or chemical treatment in most temperate climates. The fiber requires retting — a controlled decomposition of the pectin that binds the bast fibers to the woody core — before processing into insulation. The retting process can be field-based, using dew and microbial activity over a period of weeks, or industrial, using water or enzymatic treatment for faster turnaround. The energy consumed in processing is low relative to mineral or synthetic insulation.

Hemp batt has good moisture-buffering properties, though not as pronounced as wool. It is resistant to mold in its natural state and does not attract rodents or insects. Its acoustic performance is comparable to mineral wool at equivalent densities. The material is fully biodegradable when separated from its polyester binder, or nearly fully biodegradable when the binder is a biopolymer. The principal constraint on its wider use is availability — hemp insulation is manufactured at relatively small scale compared to mineral wool or fiberglass, and supply chains are regionally limited.

Cork

Cork insulation is produced from the bark of the cork oak, Quercus suber, which is harvested on a nine-year cycle without harming the tree. The bark regenerates fully between harvests, and a single tree may be harvested fifteen to twenty times over its lifespan of 150 to 200 years. The harvested bark is ground into granules and expanded by heating in autoclaves at approximately 300 degrees Celsius, where the natural suberin resin in the cork cells softens and bonds the granules together without the addition of synthetic adhesives. The result is expanded cork board — a rigid, closed-cell insulation panel with a thermal conductivity of 0.037 to 0.042 watts per meter-kelvin.

Cork is naturally resistant to moisture, rot, and insect attack. Its cellular structure — approximately 40 million cells per cubic centimeter, each filled with air — gives it excellent thermal and acoustic properties. It is dimensionally stable across a wide temperature range, does not off-gas, and is entirely compostable at end of life. The material compresses under load but recovers its original dimension when the load is removed, making it suitable for applications where some degree of flexibility is desirable — vibration isolation, expansion joints, under-slab thermal breaks.

The geographic limitation of cork is significant. Cork oak forests are concentrated in the western Mediterranean — Portugal, Spain, Morocco, Algeria, Tunisia, Italy, and southern France. Portugal alone produces approximately half the world's cork. Transport distances to construction markets outside this region add to the material's embodied energy and cost. For buildings within the Mediterranean basin, cork is a local, renewable, high-performance insulation with a production cycle measured in centuries. For buildings on other continents, the material's environmental advantages must be weighed against the energy cost of shipping it across an ocean.

What the Scaffold Is Made Of

All insulation traps air. The difference is in what holds the air in place. Glass fiber is drawn from molten silica sand at approximately 1,500 degrees Celsius. Mineral wool is spun from molten basalt or slag at similar temperatures. Polystyrene is polymerized from petroleum-derived styrene monomer and expanded with a blowing agent. These are energy-intensive processes that produce effective, durable scaffolds from materials that are neither renewable nor, in most cases, biodegradable in any meaningful timeframe.

Cellulose, wool, hemp, and cork arrive at the same thermal performance through a different path. Their scaffolds are grown — by plants, by animals, by trees — using solar energy and atmospheric carbon as their primary inputs. They require processing, but the processing is mechanical and low-temperature rather than thermal and high-temperature. They perform their insulating function for the duration of their service, and when that service ends, they decompose into compounds that are indistinguishable from the organic matter from which they grew. The air they trapped is released. The scaffold returns to the soil. What remains is the space the insulation once occupied — a cavity in a wall, ready to be filled again.


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